In the process of chemical production, pipeline system is an important way of material transportation. However, due to the varying temperature of the conveying medium, in order to ensure the stability of the process, reduce heat loss and ensure the safety of operation, it is particularly important to carry out effective thermal insulation treatment of the pipeline. Choosing the right insulation material can not only improve energy efficiency, but also extend the service life of the equipment.
1. Rock wool
【 Feature 】
Composition: Fiber material made from natural ore such as basalt after melting at high temperature through high-speed centrifugal equipment
Thermal conductivity: low, excellent insulation performance.
Temperature resistance: It can be used for a long time below 600℃.
【 Advantage 】
Fire resistance: Excellent, suitable for high fire risk environments.
Sound absorption performance: good, can take into account the needs of sound insulation.
【 Application 】
Weight: large, construction requires a strong support structure.
Hygroscopic: Long-term use may absorb moisture, affecting the insulation effect.
2. High-temperature glass wool
【 Feature 】
Composition: Inorganic fiber material made of glass fiber and treated with high temperature.
Thermal conductivity: low, heat preservation effect is remarkable.
Temperature resistance: It can be used in the environment below 450℃ for a long time.
【 Advantage 】
Insulation performance: excellent, can effectively reduce heat loss.
Corrosion resistance: strong, not easy to be eroded by chemical media.
Weight: Light, easy to construct and install.
【 Application 】
Hot water piping: Reduce heat loss and improve energy efficiency.
Steam piping: Keep steam temperature and pressure stable.
High temperature gas pipeline: maintain gas temperature to avoid cooling effects.
Chemical reaction pipeline: A chemical reaction process that maintains a certain temperature condition.
3. Aerogel felt
【 Feature 】
Composition: Made of silica with extremely low density and thermal conductivity.
Thermal conductivity: Extremely low, one of the best solid insulation materials known.
【 Advantage 】
Weight: Extremely light, easy to construct and install.
Thermal insulation performance: It can still maintain good results in high temperature environment.
【 Application 】
Cost: The material cost is high and is usually used for special occasions that require extremely high insulation effect.
4. Aluminum silicate fiber
【 Feature 】
Composition: Made of natural ore (such as kaolin) by high-temperature melting and blowing.
Thermal conductivity: low, heat preservation effect is remarkable.
Temperature resistance: can be used in the environment above 1000℃.
【 Advantage 】
Weight: Light, easy to construct and install
Chemical stability: good, strong corrosion resistance.
【 Application 】
Price: Relatively high, increasing the cost of the project.
In summary, there are many kinds of insulation materials for chemical pipelines, each with its own characteristics and advantages and disadvantages. When selecting specific materials, comprehensive consideration should be made according to the actual working conditions, temperature requirements, chemical media and construction conditions.